Lead-Zinc Symposium 2015 (Pb-Zn 2015)

Beschreibung

Table of Contents – Volume 1 Lead and Zinc HSE practics Lead them, but don’t lead them – Lead in analytics and blood lead 5 analytics at Aurubis Dr. rer. nat. Martin Beran Metals – an update on managing occupational health risks 17 Dr. Margot Lakemeyer Practical solutions for minimizing the Cd occupational exposure risk 19 in the Zn/Cd industry Dr. Noömi Lombaert, Dr. Frank Van Assche, Ir. Mik Gilles Mobility in Ground-water Environment of ZnS Contained in 31 Pyrometallurgical Zn-Pb Dust Katarzyna Nowinska, Zdzislaw Adamczy Current situation and development of regulatory activities 41 Dipl.-Ing. Stefan Buch By-product treatment and strategic metals recovery technologies Recovery of lead in copper smelters of KGHM Polska Miedz S.A. 53 Ryszard Prajsnar, Józef Czernecki, Zbigniew Gostynski, Robert Bialy Sustainable ways to recycle metallurgical residues in the 21st century 65 Dipl.-Ing. Dr.mont. Christoph Pichler and Doz. Dipl.-Ing. Dr.mont Jürgen Antrekowitsch Feasibility Study on Recycling Lead from Lead Glass through 75 Lead Smelting Process Zhe-nan Jin, Jian-fang Lv, Hong-ying Yang, Lin-Lin Tong, Guo-Bao Chen, Jun-peng Wang Metals Recovery of Cements – Juiz de Fora, Brazil 87 Ing. Sérgio de A. Penchel Jr, M.Sc. Tone Takayama, Ing. Maria José Dias, Ing. Livia Mello Outsourcing of lead and zinc by-product treatment: A win-win-win scenario 97 Colton E. Bangs, Christina E.M. Meskers, Dimitri Van Uytfange, Stijn Foerier Hydrometallurgical Recovery of Manganese, Zinc and Lead from 109 Pyrometallurgy Sludge Ph.D. Student Julien Mocellin, Ph.D. Guy Mercier, Ph.D. Jean-Louis Morel, Ph.D. Jean-François Blais, Ph.D Marie-Odile Simonnot Recycling potential of precious metals from zinc, lead and 121 copper containing residues Dipl.-Ing. Dr. mont. Stefan Steinlechner, Dipl.-Ing. Dr. mont. Jürgen Antrekowitsch Development of Secondary Antimony Oxides for the Application 139 in Plastic Products M.Sc. Florian Binz, Prof. Dr. Ing. Dr. h.c. Bernd Friedrich A case study on indium recovery from by-product lead alloy 147 Andrzej Chmielarz, Ryszard Prajsnar, Zbigniew Szolomicki, Ksawery Becker, Waldemar Pietrek The Improvement of Bismuth Recovery 159 F. Ogino, T. Fukaya, M. Nishiwaki ECOLEADTM process: a clean technology to recover Lead 171 and Silver from residues. E. Pecharromán, C. Álvarez, M. Frades, M.T. Pinedo, G. Díaz, A. Staley, J. Pusateri, E. Johnson 30 years of recycling of Zinc and Lead Bearing Materials 185 at HYDROMETAL (Belgium). Philippe Henry Treatment of complex scrap at Metallo-Chimique 191 M. Chintinne, S. Smets, B. Coletti, C. Geenen Zinc and lead mines and ores aspects Selective comminution for pre-concentration at mineral processing 203 Dipl.-Ing. Max Hesse, Prof. Dr.-Ing. Holger Lieberwirth Selective Flotation Optimization of Sphalerite from Lead and 213 Zinc Ore Complex (sulphide-oxide) Masoud Kashani, Hossein Zarei, Mehdi Safari The Mineral Processing Study for a Cu-Pb-Zinc Ore with Carbon 227 Rongsheng Wang, Chuanbing Yu, Bingzi Zhou, Mingan Wei, Lei Song Lead Aspects of modern primary Lead smelting technologies Lead ISASMELT™ Operations at Ust-Kamenogorsk 245 A. S. Burrows, T. Azekenov, R. Zatayev Drying Blended Concentrates by Kumera Steam Dryer 257 for Kivcet Lead Flash Smelting Shaolong Chen, Carl-Gustav Berg, Hannu Mansikkaviita, Wang Dezi, Zhang Rong Isasmelt™-based Reconstruction of a Lead Plant 267 Dr.-Ing. Andrej Avrachov, Dipl.-Ing. Pavel Saltykov,Dipl.-Ing. Jörg J. F. Strecker, Dr.-Ing. Albin Dobersek, Dipl.-Ing. Turarbek A. Azekenov, Dr.-Ing. Sergey N. Moskalenko The Research and Engineering Practice of the Lead Oxygen-enriched 273 Flash Smelting Chengyan Wang, Fei Yin, Wei Gao, Baozhong Ma Upgrade of QSL Furnace Pulverised Coal Feed at Korea Zinc 285 M. E. Coleman Secondary Lead production Development of Polypropylene Recycling from Lead Acid Batteries 301 for Blast Furnace Operation Zdenek Kunicky Improvements in Secondary Lead Smelting 307 M. Maccagni, J. Nielsen Energy consideration at MRU GmbH in Freiberg – a lead recycler with 317 integrated hazardous waste incinerator and plastic compounding Dr.-Ing. M. Fischer, Dr.-Ing. L. Raabe Lead refining, downstream processing and applications Operational Improvements at Kosaka Lead Refinery 329 K. Nishigaki, S. Nakagawara, K. Ichiya The Optimization of Takehara Lead Refinery Operation 345 Makoto Hamamoto, Kazuya Hatcho, Makoto Narita, Shintato Udo, Hironaga Okano, Masashi Tottori Electrolytic Refining of Lead from Secondary Material using 361 Sulfamate Electrolyte Kota Nakashima, Shojiro Usui, Hidetoshi Sasaoka Effect of Various Conditions in the Lead Electrolytic Process 375 Takayuki Kitano, Nobuhiro Shima, Naoki Hashimoto Lead oxide battery grade synthesis via formation and decomposition 389 of lead citrate Dr.-Ing. Srecko Stopic, Dipl.-Ing. Thomas Träger, Prof. Dr.-Ing. Dr. h. c. Bernd Friedrich Lead Process fundamentals, modelling and new processes The FLUBOR® Process: Pilot Tests Results 399 M. Maccagni, J. Nielsen, T. Hymer The Lead Acid Battery Paste Electrowinning with the FAST Pb Process 407 M. Maccagni, J. Nielsen Wear of Refractory Linings in the Lead and Zinc Industry 415 Dr. Dean Gregurek, Dr. Christian Majcenovic, Dr. Christine Wenzl, Ing. Alfred Spanring Thermo mechanical analysis of a Lead-rotary furnace with 427 Finite Element Simulation H. U. Marschall, D. Kreuzer, A. Spanring Computer Fluid Dynamic simulations of the tapping process in a 441 lead short rotary furnace Wagner Moulin Silva, Bruno Augusto Batista Ribeiro Understanding matte formation using the Ellingham diagram for sulphides 451 Dr. Sander Arnout, Dr. Els Nagels The Lead Anode in Galvano Technique – A High Tech Operating Resource? 461 Bernd Böttcher, Wolfgang Bähre, Dr. Franz Martin Knoop Lead downstream processing and applications Future Requirements for Lead Based Materials in the Battery Industry 477 Timothy W. Ellis, R. David Prengaman The Need for the Sustainable and Responsible Recycling of Lead 483 Brian K. Wycklendt, Dr. Frank Toubartz European Lead Oxide Market – Trends in Demand and Consequences for the 491 Oxide Producers David Hardy Table of Contents – Volume 2 Zinc Aspects of modern Zink production technologies Evaluating Supply and Demand Trends in the Zinc Market 505 Ulrike Dorner Zinc and Lead smelting at Hachinohe Smelter 517 A. Sugawara Improvement of Zinc Electrolytic Process 527 Hiroyuki Minami,Yuji Shimizu, Takuhiro Yamaguchi The Outotec® Direct Zinc Smelting Process 537 Jacob Wood, Dr. James Coveney, Gu Helin, Lan Xu, Song Xincheng Flotation and Hydroprocessing of Bulk Concentrates from Las Cruces Mine 549 C. Frias, E. Vera, A. Romero, J. Blanco Leach-Electrowinning of Zinc from Abakaliki Complex Sulphide Ore 561 Olawale Olarewaju Ajibola, Daniel T. Oloruntoba, Adebayo Felix Owa Zinc concentrate roasting and leaching A New Process for the Full Recovery of Zinc and Other Valuable Metals 579 from Zinc Concentrates Francisco Tamargo, Sushil Bhatter Process Modification to Increase the Amount of Fine Concentrates 593 by Wet Feed Type Roaster in Hikoshima Zinc Smelter T. Yoshida, A. Nishijima, T. Ono, F. Nishiyama, T. Baba Formation of molten sulfide phase in systems related to zinc sulfide roasting 601 Dr. Hannu Johto, Prof. Dr. Pekka Taskinen, Dr. Maija-Leena Metsärinta Effect of Transition Metal Impurities on Phase and Microstructure during 613 the Oxidizing Roasting of ZnS Powder Hiromichi Takebe, Satoshi Okano, Takahiko Oukura Process and Cost Optimized Agitator Solutions for Hydrometallurgical 621 Base Metals Processing Jochen Jung, Wolfgang Keller Deposition of hematite from zinc sulphate solution 645 Jari Aromaa, Lauri Rusanen, Olof Forsén Pressure Leaching of Marmatite Concentrate with Lignite Coal as 655 Elemental Sulfur Disperser Zhifeng Xu, Yuanjun Lan, Kaixi Jiang The effects of present ions in lead sulfate halide leaching from zinc 667 leaching plant residual cake Hossein Zarei, Mehdi Safari, Mohammad Abdi, Mehrnoosh Heydari Zinc solvent extraction Zinc Calcine Treatment by ZINCEXTM Solvent Extraction based process 687 G. Díaz, J. Calvo, Ch. Onoberhie, F. Sánchez, M. Pérez, E. Vírseda, R. Parra Synergistic extraction and separation of Fe (III) and Zn (II) using 705 TBP and D2EHPA Atefeh Azizi, Fereshteh Rashchi, Ataollah Babakhani, Mehdi Noori Effect of citrate on solvent extraction of zinc by D2EHPA 713 Diankun Lu, Yongfeng Chang, Wei Wang, Shanrong Zhao, Feng Xie Zinc electrowinning Seasonal Effects on the Water Balance in a Zinc Electrowinning Cell House 727 Michael Mahon, Dr. Akram Alfantazi Synergistic Effect of Gelatin and Sb on Deposition Behavior and 739 Texture of Zn in Electrowinning Prof. Dr. Eng. Hiroaki Nakano, Hiromitsu Yamashita, Satoshi Oue, Prof. Emeritus Dr. Eng. Hisaaki Fukushima, Nobuyoshi Sogabe Electrodeposition of the MnO2 Layer on Lead-Based anodes in the 755 Zinc Electrowinning Process Maysam Mohammadi, Michael Mahon, Akram Alfantazi Amorphous Oxide Coated Titanium Anode, MSA®, for Energy-Efficient 771 Zinc Electrowinning without Manganese Oxide Deposition Masatsugu Morimitsu, Tian Zhang, T. Masashi Ueda The Effect of the Current Density Change on the Beta-PbO2 Oxide 779 Layer Formed on the Pb-Ag Anode for Zinc Electrowinning Yasushi Takasaki, Shigeru Kawamura, Kazutoshi Haga, Atsushi Shibayama, Ryo Inoue, Rie Sato, Kazunari Suzuki Zinc recovery from EAF dust treatment EAF Dust and Secondary Fly Ash Treatment by MF Process at Miike Smelter 791 K. Fujioka, S. Hatae Crude zinc oxide production from steel mill dusts with the RecoDust process 799 Dipl.-Ing. Bernhard Geier, Univ. Prof. Dipl.-Ing. Dr. techn. Harald Raupenstrauch, Dipl.-Ing. Karl Pilz Submerged plasma technology and work within Zn/Pb recovery 807 Bror Magnus Heegaard, Maria Swartling, Matej Imris Improvements of The Production Process of Zinc Oxide from 817 Electric Arc Furnace Dust Kenji Numata, Seiichi Karasawa Recovering crude zinc oxide from EAF dust at Shisaka Smelting Co., LTD 831 S. Komori, H. Fujiyama, H. Watanabe, K. Tomoda The INDUTEC® Process: Converting Waste into Saleable Products 843 M. Maccagni, J. Nielsen New Approach to Recover Metallic Zinc from EAF Dust by CaO Treatment 849 R. Chairaksa-Fujimoto, T. Nagasaka Recycling of EAF dusts with waste plastics 865 Mariusz Grabda, Sylwia Oleszek, Etsuro Shibata, Takashi Nakamura Sustainable Recovery of Heavy Metals from 877 Metallurgical Dust – the 2sDR process Dr. Gernot Rösler, Dr. Christoph Pichler, Dipl.-Ing. Stefan Wegscheider Priv. Doz. Jürgen Antrekowitsch The Waelz Process – Worldwide Most Used Process for the Recycling 887 of Zinc Containing Residues Dipl.-Ing. Andreas Ruh, Dipl.-Ing. Dae-Soo Kim Zinc and iron recovery from filter dust by melt bath injection 903 into an induction furnace Dipl.-Ing. Gerald Stubbe, Dr.-Ing. Carsten Hillmann, Dipl.-Ing. C. Wolf Hydrometallurgical zinc production from fume oxides 917 Björn Saxén, Marko Lahtinen Treatment of Secondary Raw Materials at Juiz de Fora Zinc Smelter in Brazil 931 Tone Takayama, Walter Magalhães, Fabiano Mariel dos Santos Mineralogical Characterization from the Waelz Circuit – Juiz de Fora, Brazil 953 Ing. Livia da Silva Mello, M.Sc. Mariana Gazire Lemos, Ing. Fabiana Maria Teixeira, M.Sc. Maria José Dias, M.Sc. Tone Takayama Filho, PhD. Paola Ferreira Barbosa Research and Development of Metallurgcal Wastes Recycling with 965 Recovery of Zinc, Lead and Tin Dr. P. Kozlov, R. Shakirzyanov, A. Zatonsky, Dr. A. Panshin Reductive power of different carbon materials 977 Dr. Els Nagels, Dr. Sander Arnout, An Serbruyns Zinc downstream processing, applications and secondary smelting Zinc Phosphating for Safety Enhancement of Carbon Steels in 989 Chloride Environment D. T. Oloruntoba, A P I Popoola Multistage removal of aluminium from secondary zinc – a challenge 999 in zinc recycling Dr.-Ing. Daniel Schmitz; Dipl.-Ing. Bodo Schauries Bio Leaching Innovative Conditioning Approaches for Underground In-situ 1013 Bioleaching Applications Dipl.-Eng Ralf Schlüter, Prof. Helmut Mischo Batch and Continuous bioleaching of zinc sulphide concentrates 1025 with moderate thermophiles Pablo. S. Pina, Adelson D. Souza, Versiane A. Leão Surface Complexation Modelling for Zn(II) Removal by Aluminium 1037 Hydroxide from AMD Dr. Chiharu Tokoro, M.E. Taisuke Sakakibara, M.E. Shinya Suzuki, B.E. Shinichi Muto Zinc Process fundamentals, modelling and new processes A Hydrometallurgical Process to produce Zinc from Both Primary 1055 and Secondary Sources M. Maccagni, J. Nielsen, T. Hymer Using Concentrated Solar Radiation in Zinc Metallurgy 1063 Dr. Christian Wieckert, Nikolaos Tzouganatos Development of the “Pb Less” Electrolytic Zinc Technology 1077 Hirofumi Nakamura, Koji Yamada, Taro Aichi Effective Front End Loading of projects to support equipment selection 1087 and flow sheet optimisation Dr. Ross Cooper, Brenden O’Shea The Process Simulation and Control Optimization of the 1103 Lead Sintering Roasting Process Teresa Rojas-Sánchez, Antonio Romero-Serrano, Aurelio Hernández-Ramírez, Isaías Almaguer-Guzmán, Ricardo Benavides-Pérez, Manuel Flores-Favela Poster Development of a lead-free brass alloy 1114 Thomas Angerer, Sigurd Hofer Synergistic extraction and separation of Fe (III) and Zn (II) using 1116 TBP and D2EHPA Dipl.-Ing. Atefeh Azizi, Prof. Dr.-Ing. Fereshteh Rashchi, Dipl.-Ing. Ataollah Babakhani, Dipl.-Ing. Mehdi Noori Identification of permanent magnets 1118 Dipl.-Ing. Laura Benedek Study of phase equilibria and freeze linings in novel 1120 high temperature processes Tijl Crivits, Peter Hayes, Evgueni Jak Characterization and Recycling of Silicon PV Modules 1122 Eng. Pablo Ribeiro Dias, Mariana Gonçalves Benevit, Dr. Hugo Marcelo Veit Wet chemical decoating of metal cutting tools 1124 Tamara Ebner, Gregor Kücher LCD Screens – Indium Characterization 1126 Msc. Adjanara Preis Gabriel, Priscila Hiromi Yamazaki, Dr. Hugo Marcelo Veit Characterisation and Thermal Behaviour of Indonesian Copper Sulphides 1128 for Leaching Process Imelda Hutabarat, MSc. Alloying Elements and Heat Treatment on Wrought 7xxx Aluminium Alloys 1130 Dipl.-Ing. Gernot Kolb, Univ.-Prof. Dipl.-Ing. Dr. mont. Helmut Antrekowitsch Solvent extraction and separation of cobalt and lithium using 1132 D2EHPA and Cyanex 272 Dipl.-Ing. Sara Mahmoodi, Prof. Dr.-Ing. Fereshteh Rashchi, Dipl.-Ing. Mehdi Noori, Dipl.-Ing. Ataollah Babakhani Optimization of Vanadium Recovery from Power Plants Fly Ash in 1134 Alkaline Media Dipl.-Ing. H. Nourizadeh, Prof. Dr.-Ing. F. Rashchi, Dipl.-Ing. S. M. J. Mirazimi, Dipl.-Ing. S. M. M. Noori Influence of Electrolysis Parameter on the Co-Deposition of Impurities 1136 during Silver Electrorefining Dipl.-Ing. A. Pophanken; Prof. Dr.-Ing. Dr. h.c. B. Friedrich, Dr. Wolfgang Koch Anodizing of Recycling Aluminium 1138 DI Carina Maria Schlögl, Univ.-Prof. DI Dr.mont. Helmut Antrekowitsch Effects of pyrolysis on the metallurgical processing of waste electrical 1140 and electronic equipment Dipl.-Ing. Christoph Sorger Recycling of Residues from the Copper Industry 1142 Dipl.-Ing. Stephan Steinacker Recycling of Nd2Fe14B-Magnets 1144 Dipl.-Ing. Philipp Stuhlpfarrer Innovative utilization of steel mill dust for the creation of secondary 1146 raw materials-2sDR process Dipl.- Ing. Stefan Wegscheider Rapid artificial aging of Al-Mg-Si alloys 1148 Marion Werinos, Helmut Antrekowitsch, Stefan Pogatscher Optimization of a Dialysis Process for the recycling of gallium 1150 O. Zeidler, C. Scharf, M. Stelter Recycling of aluminium powdered waste 1152 Marlis Zöhrer, Thomas Angerer Authors Index 1157 Keywords Index 1143

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Ulrich Waschki

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