This practical reference book describes the context and background for the introduction of the APQP (Advanced Product Quality Planning) process in accordance with AS EN 9145. It explains the specific processes and methods that support the implementation of APQP. While APQP provides a structured framework, many of its methods, tools, and techniques, such as Process FMEA, have been established in industrial practice for more than 60 years. It also highlights the common thread running through the five phases of the APQP model described in the standard. In particular, the author discusses a distinction between the APQP process for MAKE and BUY. The extremely important and numerous interfaces between the MAKE and BUY paths are highlighted. Examples and tips are also provided for pure production companies that follow externally specified designs (build to print) or companies with their own product-related design activities (build to spec). In addition, special features of the various triggers for the APQP process (NPI – MOD – ToW) are discussed. These practical tips and examples support companies in implementing AS EN 9145 within their product development processes.
The Content
Introduction to APQP - Demystifying APQP, PPAP, .- Is there a way to improve product and process development?- Tips for introducing APQP - Structure of EN 9145 - Key information about phases, elements, deliverables - The actual steps for introducing APQP - The APQP phases, elements, and their links to the “common thread.” - APQP Phase 1 - APQP Phase 2 - APQP Phase 3 - APQP Phase 4 - APQP Phase 5 - Summary of the book.
The Author
Frank Juergler studied Mechanical Engineering with a specialization in Manufacturing Technology. Over the course of his career, he has gained more than three decades of expertise in Quality Planning, Quality Management, Advanced Product Quality Planning (APQP), Supplier Development, and Process Improvement across the automotive and aerospace industries, including twenty years at AIRBUS. Today, he advises companies in the Aerospace Industry on implementing advanced quality planning and quality management methods, with a particular focus on APQP. Additionally, he authored a German edition of the book at hand as well as a German language professional book on the core tools of process design PFD, PFMEA and CP.
This practical reference book describes the context and background for the introduction of the APQP (Advanced Product Quality Planning) process in accordance with AS EN 9145. It explains the specific processes and methods that support the implementation of APQP. While APQP provides a structured framework, many of its methods, tools, and techniques, such as Process FMEA, have been established in industrial practice for more than 60 years. It also highlights the common thread running through the five phases of the APQP model described in the standard. In particular, the author discusses a distinction between the APQP process for MAKE and BUY. The extremely important and numerous interfaces between the MAKE and BUY paths are highlighted. Examples and tips are also provided for pure production companies that follow externally specified designs (build to print) or companies with their own product-related design activities (build to spec). In addition, special features of the various triggers for the APQP process (NPI – MOD – ToW) are discussed. These practical tips and examples support companies in implementing DIN EN 9145 within their product development processes.
Frank Juergler
Advance Product Quality Planning – APQP Boeing Embracer Airbus Control Plan – CP Critical Item - CTI Design-FMEA Initial sample inspection - FAI EN 9145 Feasibility Assessment - FA EN 9100 Key Characteristics – KC Measurement capability analysis – MSA Process Flow Diagram – PFD Production Part Approval Process – PPAP Projectmanagement